Hydrometallurgical recovery of molybdenum and critical raw materials from technogenic deposits of coal preparation waste
R. Dychkovskyi1, https://orcid.org/0000-0002-3143-8940
I. Miroshnykov1, https://orcid.org/0009-0005-6451-3969
A. Pererva2 https://orcid.org/0009-0009-0542-595X
1Dnipro University of Technology, Dnipro, Ukraine
2PJSC "Lviv Coal Company", Lviv region, Sokal district, Silets village, Ukraine
Coll.res.pap.nat.min.univ. 2025, 83:7–21
Full text (PDF)
https://doi.org/10.33271/crpnmu/83.007
ABSTRACT
Purpose. Scientific substantiation and development of hydrometallurgical approaches for the recovery of molybdenum and other critical raw materials from technogenic deposits of coal beneficiation waste, aimed at increasing their resource value, reducing environmental impact, and creating prerequisites for integrated processing.
Methods. The study is based on a sequential and integrated preparation of coal beneficiation waste samples using analytical and experimental methods. An analytical framework for hydrometallurgical technology for the recovery of molybdenum and associated critical elements was developed, involving variation in reagent type and concentration, temperature, process duration, and solid-to-liquid ratio. Process efficiency was evaluated based on recovery and selectivity indicators of target components.
Results. It was established that the application of the developed hydrometallurgical technology ensures efficient recovery of molybdenum and associated critical elements from technogenic waste. The influence of key process parameters on recovery and selectivity indicators was determined, enabling substantiation of optimal processing conditions and enhancement of the resource value of the waste.
Originality. Lies in the development of an integrated approach to the hydrometallurgical recovery of molybdenum and associated critical elements from coal beneficiation waste of technogenic deposits, combining stepwise sample preparation with variation of key process parameters. Relationships between these factors and the recovery and selectivity of target components were established, enabling the determination of optimal processing parameters and enhancement of the resource value of the waste.
Practical implication. Lies in the creation of a scientifically substantiated methodology for hydrometallurgical processing of coal preparation waste from technogenic deposits in Western Ukraine for efficient recovery of molybdenum and other critical elements. The proposed approaches enhance the resource value of technogenic deposits, reduce waste volumes and environmental impact, and provide a basis for implementing industrial technologies for comprehensive waste processing and forming closed-loop resource utilization in the coal industry.
Keywords: coal preparation waste, technogenic deposits, critical raw materials, molybdenum, hydrometallurgy, resource efficiency.
References
1. Polyanska, A., Cichoń, D., Verbovska, L., Dudek, Sala, D., Martynets, V. (2022). Waste management skills formation in modern conditions: the example of Ukraine. Financial and Credit Activity: Problems of Theory and Practice, 4(45), 322–334. https://doi.org/10.55643/fcaptp.4.45.2022.3814
2. Lewicka, D., Zarębska, J., Batko, R., Tarczydło, B., Wożniak, M., Cichoń, D., & Pec, M. (2023). Circular Economy in the European Union. Circular Economy in the European Union: Organisational Practice and Future Directions in Germany, Poland and Spain, 21–267 https://doi.org/10.4324/9781003411239
3. Lapshyn, Ye, Shevchenko, O., Dybrin, S., & and Dychkovskyi, R. (2025). Feasibility of Fine Classification in Processing Watered Coal Sludge from Storage: A Case Study of the Dnipro Coke Chemical Plant. Acta Montanistica Slovaca, 100. https://doi.org/10.46544/ams.v30i1.07
4. Stratehiia rozvytku Lvivskoi oblasti na period 2021–2027 rokiv. (2021) Lviv : Lviska blasna derzhavna administratsiia. https://drive.google.com/file/d/1UrDHGh5KA9uZl1-QSwiLyjwuMWUR3U08/view
5. Derzhavna sluzhba statystyky Ukrainy (n.d.). Utvorennia vidkhodiv za klasyfikatsiinymy uhrupovanniamy derzhavnoho klasyfikatora vidkhodiv u 2017 (2018, 2019, 2020) rotsi. https://www.ukrstat.gov.ua
6. Knysh, I., & Karabyn, V. (2014). Heavy metals distribution in the waste pile rocks of Chervonogradska mine of the Lviv-Volyn coal basin (Ukraine). Pollution Research, 33, 663–670.
7. Khlopytskyi, A.A., & Makarchenko, M.P. (2013). Perspektyvy utylizatsii zoloshlakovykh vidkhodiv teplovykh elektrostantsii. Elektronnyi naukovyi zhurnal "Universum: tekhnichni nauky", 1, 35–47.
8. Slater, M. J. (1995). A textbook of hydrometallurgy. Hydrometallurgy, 37(1), 123. https://doi.org/10.1016/0304-386x(95)90002-m
9. Polyanska, A., Savchuk, S., Dudek, M., Sala, D., Pazynich, Y., & Cicho, D. (2022). Impact of digital maturity on sustainable development effects in energy sector in the condition of Industry 4.0. Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu, 6, 97–103. https://doi.org/10.33271/nvngu/2022-6/097
10. Chmielewski, A. G., Urbański, T. S., & Migdał, W. (1997). Separation technologies for metals recovery from industrial wastes. Hydrometallurgy, 45(3), 333–344. https://doi.org/10.1016/s0304-386x(96)00090-4
11. Faramarzi, M. A., Mogharabi-Manzari, M., & Brandl, H. (2020). Bioleaching of metals from wastes and low-grade sources by HCN-forming microorganisms. Hydrometallurgy, 191, 105228. https://doi.org/10.1016/j.hydromet.2019.105228
12. Abdrakhimov, V. Z. (2021). Environmental management, economic and practical aspects of the use of waste from the fuel and energy complex in the production of thermal insulation materials. Economy, Governance and Lave Basis, 1, 11–16. https://doi.org/10.51608/23058641_2021_1_11
13. Bourgeois, D., Lacanau, V., Mastretta, R., Contino-Pépin, C., & Meyer, D. (2020). A simple process for the recovery of palladium from wastes of printed circuit boards. Hydrometallurgy, 191, 105241. https://doi.org/10.1016/j.hydromet.2019.105241
14. Kosenko, A., Khomenko, O., Kononenko, M., Polyanska, A., Buketov, V., Dychkovskyi, R., Polański, J., Howaniec, N., & Smolinski, A. (2025). Sustainable management of iron ore extraction processes using methods of borehole hydro technology. International Journal of Mining and Mineral Engineering, 16(1), 92–112. https://doi.org/10.1504/ijmme.2025.145592
15. Dychkovskyi, R., Sala, D., Pyzalski, M., Miroshnykov, I., Sujak, A., Durczak, K., Kotsan, I., & Pererva, A. (2026). Management of Chemical Synthesis Processes of Potassium Humate during Coal Beneficiation Waste Processing. Sustainability – article in press.
16. Beshley, S., Baranov, V., & Shpak, Y. (2021). Vplyv kamianovuhilnoho popelu ta humatu kaliiu na vmist nitrohenu i karbonu v substrati vidvalu vuhlepromyslovosti y orhanakh. Visnyk Lvivskoho universytetu. Seriia biolohichna, (85), 45–52.
17. Fayzullaev, N.I. (2020). Kinetics and Mechanisms of Oxycondensation Reaction in Methane Molybden-Marganets- Zirconium Catalysis. International Journal of Psychosocial Rehabilitation, 24(4), 7935–7947. https://doi.org/10.37200/ijpr/v24i4/pr2020743
18. Voloshchyshyn, A.I., Bosak, P.V., Popovych, V.V., Menshykova, O.V., & Kopystynskyi, Y.O. (2024). Natural phytomelioration of coal mine waste heaps in the context of increased radiation background (on the case of Nadiya mine, Lviv-Volyn coal basin, Ukraine). IOP Conference Series: Earth and Environmental Science, 1415(1), 012130. https://doi.org/10.1088/1755-1315/1415/1/012130
19. Miroshnykov, I., Cichoń, D., Shyrin, L., Dybrin, S., & Dychkovskyi, R. (2025). Ensuring the environmental sustainability of molybdenum ore mining. IOP Conference Series: Earth and Environmental Science, 1457(1), 012014. https://doi.org/10.1088/1755-1315/1457/1/012014
20. Dychkovskyi, R., Falshtynskyi, V., Saik, P., Lozynskyi, V., Sala, D., Hankus, Ł., Magdziarczyk, M., & Smoliński, A. (2025). Control of contour evolution, burn rate variation, and reaction channel formation in coal gasification. Scientific Reports, 15(1). https://doi.org/10.1038/s41598-025-93611-3
21. Wilhelm, E. (2021). Gibbs Energy and Helmholtz Energy: Introduction, Concepts and Selected Applications. Gibbs Energy and Helmholtz Energy, 1–120. https://doi.org/10.1039/9781839164095-00001
22. Faraoni, V. (2004). An alternative approach to the heat equation. Heat and Mass Transfer, 41(1), 32–36. https://doi.org/10.1007/s00231-004-0517-5
23. Pavlychenko, A., Sala, D., Pyzalski, M., Dybrin, S., Antoniuk, O., & Dychkovskyi, R. (2025). Utilizing Fuel and Energy Sector Waste as Thermal Insulation Materials for Technical Buildings. Energies, 18(9), 2339. https://doi.org/10.3390/en18092339
date of first submission of the article to the publication – 10/03/2025
date of acceptance of the article for publication after review – 11/04/2025
date of publication – 12/29/2025