№76-1

Justification of the use of milling combines at quarries for the extraction of non-metallic minerals

B. Sobko¹, M. Сhebanov¹, O. Armanovskiy¹, V. Kriachek¹

¹Dnipro University of Technology, Dnipro, Ukraine

Coll.res.pap.nat.min.univ. 2023, 75:7–19

Full text (PDF)

ABSTRACT

Purpose. The purpose of this study is to substantiate the technology for developing deposits for the extraction of non-metallic minerals through the utilization of self-propelled milling combines.

Methodology. The research employs analytical, statistical, graphoanalytic methods, and experimental studies conducted within existing quarry conditions.

Results. An analysis of non-explosive technologies for extracting solid non-metallic minerals reveals that layer-by-layer combine mining of rocks emerges as the most prevalent and promising technology in quarries. This method distinguishes itself from other mechanical methods of preparing and developing rock mass due to its low cost and safety in mining operations.

The effectiveness of applying non-explosive layer-by-layer technology for limestone extraction using Wirtgen 2200 SM milling machines is substantiated. The study establishes that parameters determining the necessity to transition from current to cyclic technological schemes of milling combine operation include the minimum turning radius of the combine, the duration of the working cycle, and the length of the work front.

Conducted research yields a productivity dependency of milling combines on the length of the mining operations front for both the flow and shuttle work schemes. This enables the determination that a cyclic scheme is rational for front lengths ranging from 50 to 110 meters, while a flow scheme with a movable loop is suitable for front lengths exceeding 110 meters.

Originality. The scientific novelty of this research lies in the justification of rational technological schemes for developing non-metallic minerals utilizing milling combines and in establishing dependencies between changes in milling combine productivity and the length of the mining front.

Practical implementation. The findings of this study support the implementation of layered mining technology with milling combines as the primary extraction and loading equipment in the Niginsky-Verbetsky limestone deposit. This approach enhances mining operation efficiency, reduces costs, and improves the safety of limestone extraction.

Keywords: solid non-metallic mineral deposits, quarry, technological mining operation schemes, mining equipment, milling combines.

References

1. Baka, M.T., & Syvko., V.Y. (2003). Vydobuvannia ta pererobka budivelnykh hirskykh porid: Navchalnyi posibnyk. Zhytomyr: RVV ZhDTU.

2. Bolshakov, V.I., Malych, N.H., & Blokhin, V.S. (2007). Drobylno-sortuvalni ustanovky. Fundamentalni ta prykladni problemy chornoi metalurhii: Zb. nau. prats, 15, 279–295.

3. Symonenko, V.I., & Hrytsenko, L.S. (2014). Otsinka tekhnolohii vidpratsiuvannia nerudnykh kar’ieriv z pidtrymanniam bezpeky v zmenshenii sanitarno-zakhysnii zoni. Metalurhiina ta hirnychorudna promyslovist, 1, 80–85.

4. SOU-N MPP 73.020-078-2:2008 «Normy tekhnolohichnoho proiektuvannia hirnychodobuvnykh pidpryiemstv iz vidkrytym sposobom rozrobky rodovyshch korysnykh kopalyn. Ch. 2. Vidkryti hirnychi roboty». Zatverdzheno Nakazom Ministerstva promyslovoi polityky Ukrainy № 52 vid 29.01.2008 r.

5. Perelyhin, V. (2007). Kombainy dlia vidkrytykh hirnychykh robit. Zhurnal «Hirnycha promyslovist», 4.

6. Knote, T. (2013). Kompaniia «Vermeer» prodovzhuie rozshyriaty modelnyi riad hirnychovydobuvnokh tekhniky. Zhurnal "Hirnycha promyslovist", 1, 82.

7. Kozhevnikov, V.A., Naboka, N.V., & Pankevych, Yu.B. (2004). Kombainy «Wirtgen SM» na boksytovomu rudnyku «Friia» (Hvineia). Hirnycha promyslovist. 45–46.

№76-1

Scientific publications of DniproTech

Innovation and technology

Visitors